IR Polymers Tooling & Repair Materials Catalog

 Materials Estimator

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Polyester Set-Fast Filler Pastes

NO. 11 TYPE FIBER FILLED FRP BOND & FILL

With reinforcing strength of a fibrous filler, this dual promoted system offers the user a choice of work life, excellent bond strength to various substrates.  Effective for rebuilding damaged areas or voids.  Color:  Dark Green

NO. 12 PATTERN & MODEL CARVABLE FILLER

Easily carved and formed by the craftsman without damage to tools.  Resists chipping and cracking with a density similar to most woods.  Color:  Pine & Mahogany

NO. 14 ULTRA FILLER

Superior handling characteristics.  A smooth, creamy thixotropic paste of the highest quality.  Offers excellent strength and rigidity.  Excellent adhesion to nearly all substrates and can be finished to a feather edge.  Color:  White, Gray, Brown

NO. 15-3 MICRO ULTRA FILLER/FLAME RETARDANT

Ideal for surface finishing and repair per OEM regulations.  Smooth and creamy paste with superior bonding and filling characteristics for interior composites.  A lightweight material that meets or exceeds stringent aircraft/aerospace no burn requirements.  Meets F.A.R. 25.853 Spec.  Color:  White 

NO. 15-3 REDUCER RESIN

Maintains low smoke and non-burn features when used with Micro Ultra Filler No. 15-3.  Cures to a tack free surface.  Color:  White

NO. 17 HIGH HEAT RESISTANT FILLER

Developed for use in tooling, fabrication and repair in the aerospace, aircraft and automotive industries where elevated temperatures may occur.  Low moisture absorption also makes this an ideal filler/repair material for the marine industry.  Excellent bond strength to fiberglass, SMC, BMC, RIM, FRP composites and other substrates.  No. 17 offers heat resistance to 446F and will accept coatings without discoloration.  Color:  Gray, Black, White

NO. 17 SMCR HIGH HEAT RESISTANT FILLER

A high heat resistant filler paste developed specifically for SMC repair, but ideal for use in a variety of applications.  This material exhibits excellent adhesion to all types of SMC and is easily sanded to a featheredge.  No. 17 SMCR offers heat resistance to 446F and will accept coatings without discoloration.  Color:  Gray, White, Black

NO. 18 PATTERN & MODEL FILLER/SEMI-RIGID

Features easy mixing and handling with good vertical hang.  Cures to a hard surface with minimal shrinkage and porosity.  Excellent bond to wood, aluminum, fiberglass and plaster.  Color:  White, Pine, Gray, Mahogany

NO. 19A POLYESTER ADHESIVE/REDUCER RESIN

Early bond strength makes 19A an ideal adhesive for virtually all substrates.  Single promoted for use with BPO.  Also for use as a thinning resin for No. 14 Ultra Filler.  Color:  Amber

NO. 19L POLYESTER LAMINATING RESIN

Promoted for ambient temperature cure with MEK-P, a rigid, low reactivity system.  Low viscosity allows for exceptional wetting of fibers, and can be used in spray or hand lay-up applications.  A general purpose orthophthalic laminating system.  Neutral

NO. 21 SPRAYABLE COMPOSITE SURFACE FILLER

Developed for filling entire composite surfaces prior to finishing.  Fills all imperfections and bonds to most surfaces.  This system cures to a takc free, sandable, durable surface.  Color:  Light Gray

NO. 26 MICRO LIGHT METAL FILLER

Low density and easy finishing.  Low sag on vertical surfaces.  Excellent adhesion to most substrates such as metal, wood, and composites.  Accepts virtually all finishes without special surface preparation.  Color:  Gray

NO. 29 AIR DRY PIT FILLER

A smooth, creamy single component paste that dries within minutes, has excellent adhesion to nearly all substrates and is snadable to a feather edge.  Is ideal for filling small surface imperfections and seam sealing.  Withstands elevated temperatures.  Color:  White, Gray, Black

NO. 34 MODEL PLANK FILLER, CARVABLE

A creamy, thixotropic paste that offers precise carving, forming and shaping without tool damage.  Mixes easily and cures quickly.  Ideal for finishing and changing model planks.  Color:  Brown

NO. 36 UNIVERSAL PATTERN & MODEL FILLER

Offers carvability as well as rigidity to accommodate sanding and machining.  Resists chipping and cracking.  Bonds readily to all woods.  Color:  Pine, Mahogany

NO. P52 PASTE ADHESIVE

A two component epoxyh vinyl ester, fiber filled, thixotropic, paste adhesive used for structural bonding of FRP pipe joints and fittings

Epoxy Surface Coats

ES-201-PC ROOM TEMP

Ideal for engineering tools, jigs and fixtures.  A stable, thixotropic material that features excellent handling characteristics.  Machinable yet chip resistant for the highest quality reproductions.  Developed for use with our room-temperature epoxy laminating materials and tooling compounds.  Color:  White

ES-204 ROOM TEMP/ABRASION RESISTANT

Developed as a die surfacing system for producing accurate, void free duplications.  Extremely high strength and durable.  Developed for use with our room-temperature epoxy laminating materials and tooling compounds.  Color:  Black

ES-204-SC ROOM TEMP/SILICON CARBIDE FILLED

Designed to produce dimensionally stable, void free duplications.  Features excellent abrasion resistance and very high physical properties.  Developed for use with our room-temperature epoxy laminating materials and tooling compounds.  Color:  Black

ES-215-IHG LONG WORK LIFE HIGH TEMP

ES-215-1 SHORT WORK LIFE HIGH TEMP

ES-215-2 MEDIUM WORK LIFE HIGH TEMP

A variable work life system that meets the requirements of the aircraft and aerospace industries.  Offers proven compatibility with pre-preg systems under high heat and vacuum bagging.  Ideal for autoclave composite tools.  Outstanding physical properties qualify these systems on leading aircraft manufacturing specs.  Developed for use with our high-temperature epoxy laminating materials and tooling compounds.  Black  ES-215 IHG Boeing Specs:  MMS-101 and M41-03-01 IHG

ESG-215 HIGH TEMP/GRAPHITE FILLED PATCHING PASTE

Developed to produce quality repairs of surface defects on autoclave tooling at temperatures exceeding 400F to meet the requirements of the aircraft and aerospace industries.  Also effective for minor engineering changes in high-temperature tools and dies.  Ideal with ES-215/EL-315 systems and pre-pregs.  Black  Boeing Specs:  MMS-101 and M41-03-01 Code HPAP

ESR-217-AL HIGH TEMP SURFACE REPAIR/ALUMINUM FILLED

An excellent material for making permanent repairs and engineering changes to surfaces on high-temperature tools and dies.  Can be sanded or machined to leave an undetectable repair.  Color:  Aluminum

ES-218 ROOM TEMP/SANDABLE

A thixotropic, easy to mix system specifically designed for duplication work.  Its sandability makes it ideal for taking duplicates from clay models and will produce dimensionally stable tools.  Developed for use with our high-temperature epoxy laminating materials and tooling compounds.  Color:  White

ES-219 HIGH TEMP/ALUMINUM FILLED

A thixotropic system that mixes easily, is brushable, and will not sag.  Ideal for nearly all types of high-temperature tooling applications.  Developed for use with our high-temperature epoxy laminating materials and tooling compounds.  Color:  Aluminum

A hydrophobic epoxy system (cures in the presence of water) engineered primarily for use as a high temperature surface coat for plastic faced plasters.  Its white color allows easy viewing of scribe lines on PFP masters.  Color:  White, Black

ES-225 HIGH TEMP/POLISHABLE

An aluminum-filled, thixotropic system that produces an abrasion-resistant surface that can be polished to a high gloss.  Developed for use with our high-temperature epoxy laminating materials and tooling compounds.  Color: Aluminum

A thixotropic, aluminum filled, high temperature epoxy surface coat which gives excellent surface duplication while maintaining non-sag qualities  ES-229 mixes easily and applies smoothly with a brush.  Color: Aluminum Grey

TCC-351/102, ROOM TEMP

Brilliant white surface coat designed to be easily dispensed and features good vertical hang.  Provides a resilient first coat and is recommended as a versatile, moisture resistant surface coat for room-temperature laminates and castings.  Color: White

TCC-605A/B HIGH TEMP/GRAPHITE FILLED

Excellent thermal shock characteristics, very low CTE.  Uses include vacuum-bagged tools, RTM, injection or compression tools.  Recommended use in tools exposed to 350F or for room-temperature tools where high abrasion characteristics are required.  Black

Epoxy Laminating Systems

EL-300-EPOXY LAMINATING SYSTEM FDA FOOD APPROVABLE

A clear, 100% solids epoxy system developed for all types of laminating applications in composites and civil engineering.  EL-300 provides maximum cloth penetration (wet-out), is low viscosity, low odor, and exhibits excellent cured physical properties.  EL-300 can also be used as an adhesive or coating due to its ability to cure in a thin film, creating a very strong and durable bond.  EL-300 resin/hardener, when properly cured for food contact applications, is approvable under U.S. Food, Drug and Cosmetic Act as amended under Food Additive Regulation 21 CFR 175.300.

EL-301 ROOM TEMP/UNFILLED

Ideal for all types of room-temperature laminating and close tolerance tooling.  Offers maximum wet-out, low viscosity, low odor, and high physical properties.  Also serves as a good adhesive when cured in thin film.  Developed for use with our room-temperature epoxy surface coats and tooling compounds.  Color:  Amber

EL-302-PC ROOM TEMP/IMPROVED WET OUT

This system offers low viscosity and high strength.  Low toxicity makes this system ideal for laminated tooling and production components.  Developed for use with our room-temperature epoxy surface coats and tooling compounds.  Color:  White

EL-315-IHL HIGH TEMP/GRAPHITE FILLED

EL-315-1 HIGH TEMP

EL-315-2 HIGH TEMP/EXTENDED WORK LIFE

Ultimate high-temperature systems with superior physical properties for tools, jigs, and fixtures.  EL-315-IHL: Use with confidence in heat environment to 325F.  Boeing Spec: MMS-101 and M41-03-1 Code RHL and IHL.  Black  EL-315-1:  Use with confidence in heat environment to 300F.  Black  EL-315-2:  Extended work life for large tool construction.  Use with confidence in heat environment to 400F.  Color:  Dark Amber

A high temperature vacuum infusion tooling resin for continuous use to 204C/400F. Its long work life and low mixed viscosity of 640 cps is ideal for vacuum infusion molding of large or small high temperature composite tools.  EL-316 exhibits excellent room-temp curing and toughening characteristics for off-model post curing of tooling laminate following a 48-72 hour room temperature cure.  EL-316 eliminates the need to use high temperature models for generating high temperature composite production tools. 

EL-318 ROOM TEMP/UNFILLED/FIRE RETARDANT

A room-temperature wet lay up system with self extinguishing characteristics that meet F.A.R. 25.853(a) of FAA standards.  Recommended for fabrication, replacement and repair in commercial aviation and transport.  Color:  Amber

A halogen-Free Flame Retardant Epoxy Laminating System developed for use in fabricating parts or repairs on structures which require flame retardant, self-extinguishing properties with room-temperature curing capabilities.  This system dose not contain PBDE or OBDE or DBDE flame retardant additives.  The EL-320system is tested to comply with FAR/JAR 25.853(a) of the Federal Aviation Standards for aircraft interiors and other areas where flame retardant performance is needed.    

EL-323-TC COMPOSITE TOOLING COMPOUND

An easy to use syntactic material developed for the construction of tools, jigs and models.  Pliable, elastic consistency when mixed allows for ease of application and will not crack or crumble.  Offers significant time and labor savings.  The convenient 1:1 mix ration exhibits very low exotherm during cure at any thickness.  Tools are stable, light weight, and can be drilled or tapped.  Developed for use with our room-temperature epoxy surface coats and laminating materials.  Color:  Green

EL-324-SC STYLING COMPOUNT

A light weight, workable, syntactic compound, similar to styling clay, that is easy to mix and can be applied up to 4" thick without excessive exotherm or shrinkage.  The compound is color coded to assure proper mixing and is easily machinable once cured.  Color:  Gray

EL-325-HTTC HIGH TEMP TOOLING COMPOUND

EL-325-1-HTTC HIGH TEMP TOOLING COMPOUND LONG WORK LIFE

A workable, pliable syntactic material formulated for high-temperature tools, jigs, and models.  Stable and lightweight when cured.  Developed for use with our high-temperature epoxy surface coats and laminating materials.  Color:  Gray

EL-326 HIGH TEMP/UNFILLED

EL-326-1 HIGH TEMP/UNFILLED

EL-326-2 HIGH TEMP/UNFILLED

An improved, unfilled, non-staining laminating system developed for high-temperature applications requiring excellent dimensional stability.  Use EL-326 at temperature up to 250F and EL-326-2 up to 325F.  Developed for use with our high-temperature epoxy surface coats and tooling compounds.  Color:  Amber

EL-327 HIGH TEMP/ALUMINUM FILLED

Aluminum filled epoxy-laminating system developed for high-temperature applications requiring excellent dimensional stability and wet out characteristics.  For use at constant temperatures of 275F.  Gray

EL-328 HIGH TEMP LAMINATING

EL-328-1 HIGH TEMP LAMINATING

A high-temperature tooling system that will achieve ultimate physical properties after post curing.  Designed to produce large or small void free tools with excellent dimensional stability.  Use EL-328 at temperature up to 300F and EL-328-1 up to 400F.  Developed for use with our high-temperature epoxy surface coats and tooling compounds.  Color:  Black

EL-335 ELEVATED TEMP/TOUGHENED

A graphite compatible system designed for high performance use such as racing shells and automotive bodies.  Ideal for laminating with carbon fabrics.  Offers superior impact resistance and performance at elevated temperatures, with increased hardness, flexibility, and stability.  For use at constant temperatures of 200F.  Color:  Amber

EL-336 HIGH TEMP/UNFILLED

Room-temperature cure with properties ideal for high-temperature tooling.  Will achieve ultimate strength after post cure.  An improved system for large or small tools as well as production parts.  Offers excellent handling characteristics and continuous performance to 250F.  Developed for use with our high-temperature epoxy surface coats and tooling compounds.  Color:  Amber

EL-337 HIGH TEMP/ALUMINUM FILLED

Offers excellent fabric wet out and superior handling characteristics for void free tools and production parts.  Performs at continuous temperatures of 250f.  Post cure for ultimate strength.  Developed for use with our high-temperature epoxy surface coats and tooling compounds.  Color:  Color:  Gray

EL-345-2 ELEVATED TEMP. 117 MIN. WORK LIFE

EL-345-3 ELEVATED TEMP. 220 MIN WORK LIFE

A 100% solids, high temperature, UV resistant epoxy laminating system developed for high performance composite applications.  Composites laminated with EL-345 will exhibit increased impact resistance and high temperature stability.  Used for laminating with 
Graphite, E-Glass, S-Glass and Kevlar frabrics.  Color:  CLEAR/LIGHT AMPER

A water clear, UV stabilized, toughened epoxy laminating system developed for production processing of high performance composite parts.  Used for laminating with graphite, S-Glass, E-Glass or Kevlar fabrics, composites made with EL-346 exhibit greater impact shock resistance and flexural strength.  For production use, the low mixed viscosity of EL-346 speeds up fabric wet-out and the fast oven-cure-to-demold times quicken production cycles.

Epoxy Lamination System is a 100% solids, UV resistant system developed for high performance composite application. This system can be used for filament winding, vacuum infusion or laminating with graphite, E-Glass, S-Glass and Kevlar fabrics.  The handling properties are designed for use in heat cure production processes. 

TCC-306LS/104 ROOM TEMP, LOW SHRINK

Developed specifically for use when low shrinkage properties are desired.  Provides excellent wet-out, low exotherm, and superior dimensional stability.  Recommended for die models, checking fixtures, and room-temperature laminating applications.  Color:  White

TCC-625/115N HIGH TEMP, ALUMINUM FILLED

Designed for use when heat resistance is required.  Demonstrates excellent thermal shock characteristics, low thermal degradation properties, and high impact resistance at elevated temperatures.  Use at temperature up to 250F for compression molds, vacuum form molds, or in any tools used at elevated temperatures.  Color:  Gray

TTC-634/127 HIGH TEMP/UNFILLED

Designed for high-temperature laminates up to 400F, provides excellent wet-out and extended pot life allowing for construction of very large tools.  Demonstrates excellent thermal shock characteristics and low thermal degradation properties.  Amber

CER-112 ROOM TEMP/UNFILLED

CER-112-1 ROOM TEMP/UNFILLED

CER-112-2 ROOM TEMP/UNFILLED

CER-112-4 ROOM TEMP/UNFILLED/TOUGHENED

CER-112-5 ROOM TEMP/UNFILLED

This series of resins offers a variety of work lives suitable for many different applications.  Features include low viscosity, a wide range of physical properties, superior wet out and air release and enhanced impact resistance.  Designed for use with fiverglass, carbon, and Kevlar (Registered trademark of E.I. Dupont de Nemours).  Color:  Clear

Epoxy Casting Systems

EC-426 ABRASION RESISTANT DIE SURFACE CAST, MEDIUM

EC-426-2 ABRASION RESISTANT DIE SURFACE CAST, SLOW

Abrasion resistant, room-temperature systems for casting hard surface tools and dies.  Excellent air release, high physical properties, detailed, durable, void-free, and dimensionally accurate duplications.  Cast EC-426 up to _" and EC-426-2 up to 4" without excessive exotherm or shrinkage.  Use with our surface coat when adding N-20 Aluminum Filler to facilitate thicker castings.  Color:  Black

EC-428 ALUMINUM FILLED/ROOM TEMP

EC-428-1 ALUMINUM FILLED/ROOM TEMP

Cast up to _" or 2-4", respectively.  Will not settle during shipment or storage.  Designed for low exotherm curing to increase dimensional stability with minimal shrinkage, high strength and durability.  Use with our surface coat when adding N-20 Aluminum Filler for thicker castings.  Color:  Gray

EC-433-2 ALUMINUM FILLED, HIGH TEMP, FAST

EC-433-3 ALUMINUM FILLED, HIGH TEMP, MEDIUM

EC-433-4 ALUMINUM FILLED, HIGH TEMP, SLOW

Versatile systems developed for heat-resistant tooling.  Room-temperature hardening systems require a post cure for use above 150F.  These systems offer consistent strength and impact properties.  Three hardeners offer the toolmaker alternatives for casting thicknesses.  Use with our high-temperature surface coat when using N-20 Bulk Aluminum Filler for casting larger masses.  Color:  Aluminum

EC-439 HIGH TEMP/UNFILLED

An unfilled epoxy casting systems that can be used with a variety of fillers for many different applications.  This system can be used in place of more expensive aluminum-filled casting materials and offers heat-resistance to 300F.  Use with N-6/N-60 ceramic fillers, sold separately.  EC-439 must be used with fillers.  Color:  Amber

EC-440 INTERMEDIATE TEMP/UNFILLED

A low viscosity, unfilled epoxy casting system that can be used with a variety of fillers for many different applications.  This system offers a moderate work life and offers heat-resistance to 200f.  Use with N-6/N-61 ceramic fillers, sold separately.  EC-440 must be used with fillers.  Color:  Amber

TCC-401/104 ROOM TEMP/MASS CASTING

TCC-401/104-5 ROOM TEMP/MASS CASTING

TCC-401/105 ROOM TEMP/MASS CASTING

An iron oxide filled resin designed for casting applications such as plastic draw dies for forming metal parts.  Shrink and exotherm are controlled by utilizing fillers and the proper hardener.  Prototype and short-run production of parts can be accomplished rapidly with minimum cost.  Color:  Black

TCC-607 HIGH TEMP/MASS CASTING

Developed to enhance performance of sprayed metal tooling or other high-temperature mass castings.  This system offers superior compressive strength and heat transfer properties.  Use for compression and injection tools, RIM, RTM, blow molding, and vacuum forming.  A range of hardeners is available to control exotherm and shrinkage.  Color:  Gray

TCC-702A/702B ROOM TEMP/POTTING SYSTEM

This electronic potting system is designed especially for encapsulation of low voltage permanent components.  May be cast bonded to metal and other low cost cores to provide close tolerance, intricate-detail forming surfaces.  Color:  Natural, Amber, White, or Black

TTC-702ASJ/102 ROOM TEMP/POTTING SYSTEM

This electronic potting system is designed for encapsulation of electronic and magnetic components.  May be cast bonded to metal and low cost cores to provide close tolerance, intricate-detail forming surface.  Casting to _" thickness.  Color:  Neutral

Urethane Casting Resins

LUC-4101 BLACK & TAN RIGID

LUC-4102 GRAY & OFF-WHITE RIGID

LUC-4105 GRAY RIGID/LONG WORK LIFE

A fast-cast series of rigid, quick set urethane systems developed for use in low exotherm reproduction casting applications that can be used to meet the demand for today's same day "just in time" tooling and manufacturing requirements.  These systems offer low mixed viscosity and exceptional air release to produce a dimensionally accurate casting or reproduction with a tough, durable surface and low shrinkage.

TCC-5000A/5050B AMBER 50 SHORE A

TCC-5000A/5060B AMBER 60 SHORE A

TCC-5000A/5070B AMBER 70 SHORE A

TCC-5000A/5080B AMBER 80 SHORE A

TCC-5000A/5090B CREAM 90 SHORE A

TCC-5000A/5095B AMBER 95 SHORE A

This series of flexible urethane casting systems offer various Shore A hardnesses and outstanding performance properties including high strength, low shrinkage and easy processing.

TCC-6060A/B AMBER 60 SHORE D

TCC-6000A/6061B AMBER 60 SHORE D

TCC-6000A/6065B AMBER 65 SHORE D

TCC-6000A/6070B AMBER 70 SHORE D

TCC-6000A/6075B AMBER 75 SHORE D

This series of rigid urethane casting systems offer various Shore D hardnesses and outstanding performance properties including high strength, low shrinkage and easy processing.

TCC-8020, TCC-8021 PART B, TCC-8022 PART B

Pronto Parts TCC-8020 is a 75 Shore D urethane system designed to give the feel of thermoplastic plastic parts for prototype applications. A choice of hardeners is available to give gel times ranging from one minute to 15 minutes, TCC-8021 Part B (slow) and TCC-8022 Part B (fast). The two part B's can be pre-mixed to give intermediate gel and demold times. Parts can also be post cured to reach a higher head deflection temperature. Because of its low viscosity and short working life this system is suited for use with automated dispensing equipment.

TCC-8040 HIGH TEMP. 80D, URETHANE CASTING SYSTEM

A high temperature, high impact resistant urethane system for casting parts or prototypes which have properties that closely simulate polypropylene and ABS thermoplastics.  This 80 Shore D casting system must be post cured to reach usable properties.  Because of its low viscosity and short working life this system is suited for use with automated dispensing equipment.  

Epoxy Adhesives

EA-602 LIQUID, LONG WORK LIFE ADHESIVE

A general purpose, unfilled system.  Bonds metals, ceramics, hard rubber, wood and thermosets.  Long work life makes EA-602 ideal for large area and multiposition bonding applications.  Color:  Amber

EA-604 FAST CURE SYSTEM

A liquid adhesive with excellent wetting and quick curing characteristics.  Positive color mix indicator with an easy 1:1 mix ratio.  Attains handling strength within 10 minutes at 77F.  Will cure at temperatures as low as 0F.  Color:  Green

EA-605 QUICK SET EPOXY PASTE

Positive color mix indicator with excellent handling characteristics and early handling strength.  Superior adhesion to concrete, glass, steel and fiberglass.  Color:  Gray

EA-607 ULTRA GRIP KEEL ADHESIVE

Bonds lead keels to fiberglass hulls without the risks of warranty rework from subsequent cracking and separation.  A thixotropic system ideal for general bonding and repair work.  Easy to use with a 1:1 mix ratio.  Color:  White

EA-608 MEDIUM SET ADHESIVE

A two-component liquid adhesive with excellent wetting characteristics.  EA-608 will cure at temperatures as low as 0F.  It exhibits an easy 1 to 1 mix ratio with a working life of 15-20 minutes at 77F and sets to handling strength in less than one hour.  EA-608 is a longer work life version of the EA-604 adhesive system.  Color:  Blue

A high-strength two-component epoxy paste adhesive designed as a bedding/adhesive material for tile or stone.  This 100% solids system is waterproof and frost resistant. Its unique qualities make it ideal for many tiling applications including boat decks, showers and swimming pools.  EA-610 works well for bonding stone to metal and for fixing ceramic, porcelain and natural stone to most common building substrates.  This material is particularly useful where tiles/stone will be set against uneven surfaces as the thick epoxy bed allows for the adjustment of tile, stone or countertops.  Perfect for interior or exterior use and/or wet and dry conditions, this material can be used for floor and wall joints from 2mm-12mm wide.

EA-616 WELD ADHESIVE

An epoxy adhesive for bonding similar/dissimilar substrates at room temperatures.  Reaches handling strength within 1.5 to 3 hours at 77F.  Excellent adhesion with fiberglass, graphite, epoxy, rubber, thermoplastics, stainless steel, aluminum, metals and other difficult bonds.  Positive mix coloration.  Color:  Gray

EA-618 ALUMINUM FILLED EPOXY ADHESIVE

Easy 1:1, color-coded mix ratio.  Cures to a strong, durable bond with excellent adhesion to concrete, steel, glass or wood.  Color:  Gray

EA-621 SEMI-RIGID FILLER

Effective bonding, filling, and repair.  Cures to semi-rigid consistency.  Positive color change and easy 1:1 mixing.  Use with FRP, RTM, metal, alloys and other substrates.  Color:  Blue

EA-623 FLEXIBLE ADHESIVE FILLER

Permanent, efficient bonding/filling of FRP, RTM, RIM, metals, alloys and other substrates.  Positive color change and easy 1:1 mix ratio.  An ultimate repair material for urethane and ABS flexible parts and panels.  Sands to a feather edge.  Color:  Gray

EA-624 RIGID ADHESIVE FILLER

Permanent, efficient bonding and filling.  Easy to mix, with a positive color change.  Early handling strength in a rigid adhesive system.  Color:  Red.

R-605 FIBER FILLED SYSTEM

Positive color change and 1:1 mix ratio for ease of handling.  Generous work life up to one hour.  Ideal for general repair and bonding requiring a paste adhesive.  Color:  Gray

Marine Industry Epoxies

PROTECH MARINE EPOXY SYSTEMS

A clear, 100%-=solids, UV-stable epoxy resin that features four hardeners to accommodate any climate.  All four hardeners offer a convenient 3:1 mix ratio and can be blended to customize work life to a specific application.  Excellent wet-out, thin-film curing characteristics and air release with minimal blush.  Color:  Clear

PROSEAL EPOXY FAIRING

A two component epoxy fairing material developed as a pre-filled system for filling the weave in glass cloth.  ProSeal is easily applied by roller, squeegee, or brush to produce a tough pinhole-free surface that can be sanded in as little as four hours.  Color:  White

ULTRAFAIR 861

A pre-filled epoxy-fairing compound designed for filling and fairing large surface imperfections in aluminum, steel, and fiberglass.  Features a user friendly 1:1 mix ratio with positive color mix indicator that can be applied up to _" in a single applicatioin.  When cured, 861 provides a strong, non-porous finish that is easy to sand.  Color:  Light Maroon

FINALFAIR 865

Developed as a sprayable "final finish" fairing compound to be used in conjunction with UltraFair 861.  Offers a user friendly 1:1 mix ratio that when cured will produce a blush free surface that is very easy to sand.  Accepts virtually any type of primer or paint.  Color:  Light Pink

PROTECH EPOXY DISPENSERS

Take the guesswork out of mixing your ProTech Epoxy with one of our easy to use epoxy dispensers.  Select the ProTech Marine Epoxy dispenser for large jobs, the "A" pump for smaller jobs or our calibrated mini hand pumps when you need just a little at a time.  All 3 dispensing systems are accurately calibrated for the 3:1 mix ratio.  Choose the one that best suites your epoxy requirements.

SPARTITE - The Mast Wedge Replacement System

The patented sailboat mast wedge replacement system that has become the standard for chocking, sealing and supporting the mast at the partner. Spartite eliminates archaic wedges, providing a strong, attractive, resilient chock with outstanding load dispersal that can be used year after year. Each kit comes with complete instructions and materials for the yacht owner, yard or spar builder to build a simple mold out of even the most complex partners or mast collar.

RTV Silicones For Mold Making

ADHESIVE/SEALANT 2100.  CLEAR.  30 SHORE A.

This non-slump, one-part silicone cures to a tough elastomer when exposed to atmospheric moisture at room temperature.  It will adhere without a primer to many clean substrates such as aluminum, stell, glass, wood, silicone rubber, and many plastics. 

GT-2135. TRANSLUCENT. 35 SHORE A

GT-1337. WHITE. 40 SHORE A

GT-1350. SALMON. 45 SHORE A

A series of addition-cure silicone rubber compounds designed for making flexible molds that feature low durometer and are easily stretched off parts.  Ideal for repetitive production of intricate shapes cast in epoxy or urethane resins, potting electronic components, protecting sensitive assemblies against thermal shock and vibration, and as optical coupling adhesives.

GT-5092. LIGHT PURPLE. 25 SHORE A

GT-5316. OFF WHITE. 45 SHORE A

A series of condensation-cure silicone rubber compounds designed for making flexible molds that feature low durometer, high tear strength, and low viscosity.  Resistant to sulfur clays, amines, butyl and chlorinated rubbers, and other condensation RTV silicones that would inhibit the cure of addition-cure RTV rubbers.  Fast and slow catalysts available.

GT SILICONE THINNERS

Clear, oily polydimethylsiloxane fluids are inert and odorless.  Available in viscosity grades of 50 and 100 cps.  For moldmaking purposes, add thinner to the mixed rubber to lower hardness of the rubber and reduce mixed viscosity.  With the addition of silicone thinners the strength of the rubber decreases; therefore, it is not recommended to use more than ten-percent fluid into the moldmaking rubber.

Mold Release Systems

MR #1

Used in applications that require non-transfer of the release agent, high-temperature stability, abrasion resistance of the released film.  This film is micro-thin, stable, and becomes functional immediately after cure.  A water thin liquid ready for use as supplied.

MR #2 PVA RELEASE FILM

Highly recommended as a parting layer between water-free polyester or epoxy resins and mold surfaces.  Allow to dry to a smooth glossy film.  Film residue on parts can easily be rinsed with water.  Not recommended to be used with phenolics or urethanes.

MR #7 SEALER

Developed to work as a sealer in aluminum, polyester, or composite molds/tools, and protect their working surfaces.  Excellent control of microporosity in various mold types, effective protection of mold surface, and fine detailing, greatly enhance multiple cycle capability of release agents.  Not recommended for silicones and waxes.

MR #10 HIGH-GLOSS, NON-TRANSFERRABLE

Specially formulated for processing reinforced polyester using metal, composite, or polyester molds/tools.  Excellent release of polyester resins from various mold types.  High gloss finish, yet no "fish eyes", easy to apply, rapid room-temperature cure.  Low-viscosity single component offers no mixing or pot-life limitations.  Multiple release capability.  No mold build up, no transfer or migration, and no silicones or waxes.

CHEMLEASE # 66 SILICONE

Chemlease #66 is a versatile silicone based agent with excellent release characteristics.  This is suitable for use with urethanes, epoxies, rubber formulations and most other resins molded today.  This release reproduces mold detail well, and parts are easily cleaned with a solvent.  Available in aerosol cans.

CHEMLEASE # 88 NONSILICONE

Chemlease #88 is a special non-silicone, dry lubricant, based on a fluorocarbon telomer dispersion.  This release works effectively with a wide variety of molding resins.  It provides a clean, dry, non-oily release film with excellent slip characteristics.  Available in aerosol cans and in gallons.

MEGUIRES MOLD WAX # 8

Designed specifically as a mold releasing paste wax.  This material can be used alone or in conjunction with other release agents.

TCC-1479 LACQUER SANDING SEALER

Lacquer sanding sealer provides a rapid drying seal for plaster and wood molds.  This material is also used as a sealer for many of our Tooling Planks.  One or more coats may be used and are dry and sandable between eight minutes to one hour.

CNC Tooling Planks

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A light blue high temperature epoxy tooling plank designed for building aerospace master models, lay-up tools for medium and high temperature prepregs, vacuum-form tooling and other high temperature tooling.  This high temperature tooling plank has an excellent surface finish, good edge definition, and is easy to CNC machine.  EP-300 Epoxy Plank is recommended for tooling up to 300F.  Color: Light Blue

FP-1050 FIXTURE PLANK

DP-1051 DIE PLANK

Tough, high-impact plank used for CMM checking, assembly and nesting fixture applications and low-volume vacuum-form tools.  Use TCC-205/104 adhesive and TCC-50 patch paste with FP-1050 (White).  Use TCC-205-104 adhesive, TCC-51 A/B patch paste, and TCC-5120 A/B fast patch paste with DP-1051  Color:  Grey

PP-1052 PATTERN PLANK

Proven material for medium-volume foundry patters, core boxes, gating, and risers.  Also excellent for metal forming, stamping, and stretch press dies.  Use with TCC-230/102 or 104 adhesive, TCC-252 A/B matching adhesive, TCC-52 A/B patch paste, and TCC-5220 A/B fast patch paste.

MP-1054 HIGH DENSITY MODEL PLANK

Formulated for nickel shell mandresl, heavy-duty fixtures, and some metal forming applications.  Use with TCC-254/102 or TCC-104 adhesive with MP-1054 Color:  White.

MP-1055 MODEL PLANK

Dimensionally stable material designed to fulfill the need for master models and prototype foundry patters.  Use with TCC-205/104 adhesive with MP-1055  Color:  Chocolate

A medium density urethane based Tooling Plank specifically developed as an accurate, dimensionally stable material for master models/patterns and for proofing CNC programs.  This Tooling Plank is non abrasive, and machines easily at fast cutting speeds. Color:  Salmon

A higher temperature urethane tooling and model plank designed to be heat resistant up to 225F (107C).  Its excellent tensile and compressive strength combined with its high temperature characteristics make MP-1075 excellent for aerospace masters and lay-up tools, prototype foundry patterns and prototype vacuum-forming molds.  MP-1075 Model Plank is well suited for forming large dimensionally accurate models where a higher processing temperature will be utilized.

MP-42-250 INTERMEDIATE TEMP MODEL PLANK

Epoxy-based dark-gray plank suitable for mid-temperature autoclave, vacuum-bagging, and vacuum-forming applications for use up to 250F.  Use with TCC-422 a/b adhesive-patch paste system. 

LOW-DENSITY FOAMS PFB-510 PFB-515 PFB-620 PFB-630

Fine celled low-density tooling planks used for prototype modeling, tooling, cnc proofing and master pattern applications.  Polyurethane Foam Boards will provide a surface that produces good edge definition and also enhances paintability and finishing.  10#, 15#, 20#, and 30# densities are stocked and other densities and sized are available upon request.  Use with TCC-90 Polyurethane Foam Adhesive.